
Home » Products » Level Measuring Instruments » Ultrasonic Level Gauge





The ultrasonic level gauge is a non-contact, high-reliability, and cost-effective device for accurate ultrasonic level measurement of liquids, slurries, and solids in industrial environments. Designed for easy installation and low maintenance, it offers a reliable solution for water treatment, municipal, chemical, metallurgical, and machinery manufacturing applications.
Ultrasonic level sensors are available in two types: integrated and separated. The integrated type combines the sensor and host into a single unit, providing simple and convenient installation. The separated type allows the sensor and host to be installed independently, making it ideal for storage tanks, silos, and bracket-mounted setups.
| Medium: | Liquid or material that is generally or slightly corroded; |
| Standard measuring range: | 5m, 10m, 15m, 30m, 50m, 60m; |
| Probe material: | ABS, PVDF, PTFE; |
| Transducer material: | Ceramic; |
| Measurement error: | 0.5%. 1.0%; |
| Accuracy: | ±3mm (no wave calm water surface) |
| Resolution: | 3~5mm or 0.1% (take large value) |
| Display mode: | LCD, parameters can be set through the panel buttons; |
| Signal output: | 4~20mADC; |
| Load resistance: | 250Ω (when two-wire 24V power supply);
500Ω (when four-wire 220VAC power supply); |
| Relay output: | 2 groups are optional, and the relay status is programmable; |
| Relay contact capacity: | 250VAC 8A. 30VDC 5A; |
| Process connection: | Thread: M60x2, G2″;
Flange option: DN50-DN100 (other regulations can be customized) (HG/T 20592-2009); |
| Working temperature: | -25~80 °C; |
| Rated pressure: | -0.1 ~ 1.0MPa; |
| Communication interface: | RS232, RS485/Modbus, |
| Power supply: | Standard 24 V DC (two-wire system);
Optional 220VAC (four-wire system); |
| Electrical interface: | M20*1.5, 1/2″NPT; |
| Explosion-proof grade: | ExiaIICT6Ga/ExdIICT6Gb; |
| Protection level: | IP67; |
| Shell material: | Engineering-plastics, aluminum alloy, SS304; |
| Ambient temperature: | (meter) -20-60 ° C; (sensor) -20~80 ° C; |
| Relative humidity: | 95%. |
What is an ultrasonic level sensor and how does it work?
An ultrasonic level sensor is a non-contact device that measures the distance to the surface of liquids or solids using high-frequency sound waves. The sensor emits ultrasonic pulses, which reflect off the material surface; the time-of-flight determines the level.
Manufacturer advantages:
No physical contact, reducing corrosion and contamination
Suitable for open tanks, silos, and reservoirs
Provides continuous, real-time level monitoring
Why are ultrasonic level sensors used in oil, chemical, and pharmaceutical industries?
Ultrasonic level sensors are ideal for non-corrosive, moderate-temperature applications:
Oil & Gas: Monitoring storage tanks for fuel, diesel, and light crude oil
Chemical: Measuring water-based or non-corrosive chemicals
Pharmaceutical: Tank and hopper level measurement for hygienic solutions
Manufacturer perspective: Proper sensor selection ensures accurate measurement without risking chemical contamination or sensor degradation.
How accurate are ultrasonic level sensors compared to radar and magnetic gauges?
| eature | Ultrasonic Level Sensor | Radar Level Gauge | Magnetic Level Gauge |
|---|---|---|---|
| Accuracy | ±5–10 mm | ±1–3 mm | ±1–5 mm |
| Contact | Non-contact | Non-contact | Float inside chamber |
| Pressure tolerance | Low | High | High |
| Temperature tolerance | Moderate | High | High |
| Maintenance | Medium | Low | Very low |
Manufacturer note: Ultrasonic sensors are best for open-air or low-pressure tanks, while radar and magnetic gauges are preferred for high-pressure, high-temperature, or corrosive fluids.
Can ultrasonic level sensors be used in water, wastewater, and HVAC systems?
Yes. Ultrasonic sensors are commonly used in:
Water & Wastewater: Reservoirs, clarifiers, and sludge tanks
HVAC Systems: Chilled water and hot water storage tanks
Environmental Monitoring: Rainwater and stormwater level measurement
Manufacturer tip: Ensure proper tank geometry and echo-free mounting for accurate measurement.
How are ultrasonic sensors applied in energy, automotive, marine, and mining industries?
Energy & Power: Cooling water tanks, fuel level monitoring
Automotive: Fluid level measurement in manufacturing tanks
Marine & Shipping: Ballast water, fresh water, and bilge monitoring
Mining & Environmental: Tailings, slurry, and sediment measurement
Manufacturer insight: Ultrasonic sensors provide cost-effective, non-contact measurement for applications with moderate process conditions.
What factors should manufacturers consider when selecting an ultrasonic level sensor?
Medium characteristics: Density, foam, vapor, turbulence
Tank geometry: Shape, size, and internal obstructions
Temperature & pressure: Typically <80°C and <1 MPa for standard models
Output: 4–20 mA, HART, Modbus
Installation: Avoid obstructions in the beam path; consider mounting height
Proper selection ensures stable, reliable, and maintenance-efficient level measurement.
Submit your manufacturing requirements, and our team will get back to you with professional solutions within 24 hours.