Wedge Flow Meter
The wedge flow meter is a differential pressure flow measurement instrument designed for accurate and stable flow measurement under harsh industrial conditions. It integrates a wedge-type flow sensor with a differential pressure transmitter to provide reliable performance for complex process applications.
It is especially suitable for measuring city gas and natural gas with large flow fluctuations, where flow rates may vary significantly over time. It also effectively solves flow measurement challenges for high-viscosity media such as pitch, asphalt, residual oil, and paraffinic oil.
With its simple structure, strong resistance to clogging, and stable differential pressure signal, the wedge flow meter performs reliably in corrosive, dirty, and slurry applications, including saturated or crystallizing acidic, alkaline, and saline liquids.
The wedge flow meter is ideal for extreme conditions, supporting Reynolds numbers as low as 500 and fluid viscosities up to 500 mPa·s, offering a low-maintenance and cost-effective solution for industrial flow measurement.
Flow Meter Description
Optimized Product Features 1 – Wedge Flow Meter
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High accuracy and excellent stability
Measuring accuracy up to ±0.5% F.S, with long-term stability of ±0.1% F.S/year, ensuring reliable and repeatable flow measurement. -
Simple and robust structure with long service life
The wedge-shaped flow sensor features a proven differential pressure design. After strict testing and calibration, the service life can reach up to 10 years, enabling up to 5 years of maintenance-free operation. -
Wide measuring range
Standard turndown ratio of 1:25, expandable to 1:33, and up to 1:100 with differential pressure adjustment, suitable for applications with large flow variations. -
Wide application range for complex media
Suitable for single-phase fluids as well as two-phase media (gas–liquid, gas–solid, liquid–solid). Operates with Reynolds numbers as low as 300 and up to 1×10⁷. -
Anti-adhesion and non-clogging design
The special wedge structure and smooth measuring pipe prevent adhesion, deposition, and clogging by silt, powder, suspended solids, and fibers, ensuring long-term measurement accuracy.
Optimized Product Features 2 – Wedge Flowmeter
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Integrated installation design
Integrates the wedge sensor, three-valve manifold, and differential pressure transmitter into a single unit, eliminating impulse lines and fittings, simplifying installation, and improving measurement accuracy. -
Intelligent and configurable
Supports HART and other communication protocols for parameter configuration. Enables automatic adjustment of differential pressure based on medium changes and supports multi-parameter measurement, including differential pressure, volumetric flow, mass flow, pressure, and temperature, with full temperature compensation. -
Low straight pipe length requirement
Requires minimal upstream and downstream straight pipe lengths, effectively reducing installation uncertainty and improving measurement reliability. -
Low permanent pressure loss
Optimized flow structure minimizes pressure loss, helping reduce energy consumption and operating costs.
Flow Meter Parameter
Model: WF 122
| Parameter | Specification |
|---|---|
| Accuracy Class | 0.5 (0.2 / 0.3 / 0.4 available on request) |
| Long-term Stability | ±0.2% F.S / year |
| Repeatability | ±0.2% |
| Applicable Media | Liquids, gases, and steam |
| Minimum Flow Velocity | 0.01 m/s |
| Measuring Range (Turndown Ratio) | Standard: 1:25; Maximum: 1:33 |
| Permanent Pressure Loss | Approx. 1/5 of measuring differential pressure (about 1/3 of an orifice plate) |
| Reynolds Number Range | ≥500 to ≤1 × 10⁷ |
| Medium Viscosity | ≥500 mPa·s |
| Working Pressure Range | –0.1 to 42 MPa |
| Working Temperature Range | –160 °C to 450 °C (up to 700 °C max) |
| Pipe Size | DN10 to DN1200 (up to DN2500 on request) |
| Wedge Ratio (h/D) | 0.2 / 0.3 / 0.4 / 0.5 |
| DP Transmitter Power Supply | 24 V DC |
| DP Transmitter Output | 4–20 mA DC (HART) |
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How does a wedge flow meter perform under large flow rate fluctuations?
Wedge flow meters are specifically designed for applications with wide flow variations. With a standard turndown ratio of 1:25 (expandable to 1:33 or higher), they maintain stable differential pressure signals even when flow rates change significantly, making them ideal for city gas, natural gas, and batch processes.
Can a wedge flow meter measure high-viscosity or non-Newtonian fluids accurately?
Yes. The wedge flow meter performs reliably with fluid viscosities exceeding 500 mPa·s and supports Reynolds numbers as low as 500. Its wedge-shaped throttling element minimizes flow separation and signal distortion, allowing accurate measurement of high-viscosity, shear-sensitive, and non-Newtonian fluids.
Is the wedge flow meter suitable for dirty, slurry, or particle-laden media?
Absolutely. The non-clogging wedge structure prevents the accumulation of solids, fibers, and sediments. This makes wedge flow meters especially suitable for slurry, wastewater, pulp, sludge, and crystallizing chemical media where traditional orifice plates may fail.
How does the pressure loss of a wedge flow meter compare with an orifice plate?
A wedge flow meter typically generates only about one-third of the permanent pressure loss of an orifice plate under similar operating conditions. This significantly reduces energy consumption while maintaining accurate differential pressure measurement.
What are the installation requirements for straight pipe lengths?
Wedge flow meters require shorter upstream and downstream straight pipe lengths compared to traditional differential pressure flow meters. This makes them well suited for retrofit projects and installations with limited piping space.
What maintenance is required during long-term operation?
Thanks to its robust structure and absence of moving parts, the wedge flow meter requires minimal maintenance. In most applications, it can operate up to 5 years without recalibration, providing long-term stability of ±0.2% F.S/year and reducing total cost of ownership.
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